Thursday, April 9, 2026

Ski Base Wax Memory: Why UHMWPE May Retain Residual Wax – Part II

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MATERIAL SCIENCE · RESEARCH SERIES
UHMWPE Ski Base Weaknesses
PART II OF V

Second issue of existing UHMWPE ski base types is the ski base memory of gliding waxes.

How it works?

Only sintered ski base types have sufficiently long chains to create free space to take wax molecules on the very top surface and inside the bulk material.

On the very top surface we call the free spaces “flokati carpet” which are fibres or hairs several hundred nanometers long which are covering the entire ski base surface. Between these fibres is enough space for wax molecules get in and get stuck here. Most wax molecules are allocated here.

Tuesday, April 7, 2026

UHMWPE Ski Base Manufacturing: Cooling, Crystallinity and Material Variability – Part I

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MATERIAL SCIENCE · RESEARCH SERIES
UHMWPE Ski Base Weaknesses
PART I OF V

What Are the Main Weaknesses of Existing UHMWPE Ski Base Types?

A Five-Part Analysis of Material Limitations and Their Impact on Ski Glide

Modern cross-country ski bases are predominantly made from ultra-high-molecular-weight polyethylene (UHMWPE), often modified with carbon black and other additives.

Why Has No-Wax Chemistry Emerged in Ski Glide Preparation?

No-wax chemistry is a clear reaction of the wax industry on the extremely low life time of liquid waxes based on dissolved waxes. 

The life time of waxes applied on the ski base is quite low in general. Due to very weak chemical bonds between waxes and PE, waxes need to rely on mechanical retention inside the ski base. Only waxes which can penetrate the ski base – or better: free cavities in the amorphous regions – can be retained more strongly providing longer life time.

Waxes sticking to the very top surface of the ski base – with no retention inside the ski base – can last for an extremely short time.

Tuesday, March 3, 2026

Cheap vs. Expensive Liquid Ski Waxes: What Is the Real Difference?


Normally the main difference is the life time / stability / wear resistance… in other words how long the improved gliding properties can last under given snow and weather conditions.

 

Normally the cheaper liquids last on the ski base for a much shorter time and therefore provide a much shorter improvement of gliding features.

 

Why? Most of the cheaper liquid gliders are solutions containing two main components: active ingredients dissolved in a carrier. The carrier is responsible for liquid state of the solution, enables application on the ski base in the liquid form. After application the carrier evaporates more or less fast and leaves only the solid component on the ski base.

Which Ski Base Components Matter Most for Glide Performance?

 

 

Even if specialized magazines and articles mention many different additives and ingredients used in ski bases of competition skis, finally we will find out, if we look in much more detail, that there are only two main components which influence the most important features of each ski base type, especially now after fluor ban.

 

First is the UHMWPE itself which defines the features of the matrix. The matrix itself can get touch in contact with snow surface, that’s the reason why PE is used, because currently there is no other polymer with such a low coefficient of friction and so high hydrophobicity available. With respect to other components the matrix is responsible for the wear resistance and fixation of additives.

 

For wear resistance the most important figure is the length of molecular chains, the higher the length of molecular chains, the better the wear resistance. Reaching the value of 10.000.000 the polymer can be hardly processed.

 

Additive fixation in UHMWPE is problematic. The most additives do not form strong chemical bonds with the base matrix. Additives are bound in the matrix either by very weak chemical bonds or by mechanical retention. Especial close to the surface where the contact snow and ski base surface take place especially the mechanical retention decides.

 

The most important additive used in modern ski base types is soot or carbon black. The importance is given by the amount used in the competition ski base types which reaches up to 20 % of weight fraction in Nordic skis and up to 40 % of weight fraction in Alpine skis and by the way how carbon black is fixed in the PE matrix.

 

Some carbon black is incorporated directly in the PE matrix, but most of carbon black is filling the free space or cavities between the PE corns which are sintered together using heat and pressure. Especially the second type of soot fixation is responsible for high values of E-modulus which decides how ski base changes elastically under load.

 

Friday, February 6, 2026

Wax History in UHMWPE Ski Bases: Does Previous Waxing Matter?

We know that the very surface of the UHMWPE ski base is created by crystalline, amorphous and transition regions. In crystalline regions no wax can penetrate, transition regions are insignificant with respect to the area, the only ski base fractions where wax can penetrate are amorphous regions.


Amorphous regions consist of disordered structure of PE molecular chains with free cavities which size is in the order of tens of nanometres. In these free cavities there is enough space for wax molecules to get in and get stuck after hot wax application.

Tuesday, December 9, 2025

Technical Snow: How Artificial Snow Differs from Natural Snow?

 Technical snow. We have already touched on this topic several times. We have already mentioned several times that technical or artificial snow, in short, so-called man-made snow, is not actually real snow. Today we will take a closer look at the specifics and unique properties of this human creation.

 

Artificial snow is produced by using a pressure pump to drive a stream of water to a sprayer, where it is broken into small water droplets of approximately 0.1 mm in size. The droplets of the broken water must not be much larger or much smaller than 0.1 mm. Larger droplets risk not freezing sufficiently, while smaller droplets risk evaporating after contact with cold air or being blown away by the wind outside the snow-covered area.

 

How Does Ski Wax Stick to UHMWPE Ski Bases? – Part 3

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SKI BASE MATERIALS · RESEARCH SERIES
How Does Ski Wax Stick to UHMWPE Ski Bases?
PART 3 OF 3

We know that there are main principles how waxes are connected to the ski base. Some waxes penetrate into the inside molecular structure of the ski base which is accessible for waxes only if wax is in the liquid state and ski base is more flexible due to heat. Some waxes stay on the surface and “fill” only surface imperfections and roughness where waxes are partly retained in the “open” surface structure mechanically partly connected with weak chemical bonds.

Attention: surface imperfections and roughness cannot be confused with grinded or imprinted additional structure created by stone-grinding machines or manual structuring equipment. Surface imperfections are related to flat ski base here.

Monday, December 8, 2025

How Does Ski Wax Stick to UHMWPE Ski Bases? – Part 2

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SKI BASE MATERIALS · RESEARCH SERIES
How Does Ski Wax Stick to UHMWPE Ski Bases?
PART 2 OF 3

To understand the way how the additionally applied wax sticks to the ski base, we need to go a bit deeper into the topic…

Here we do not distinguish between chemical bonds and mechanical retention in general as we did in the part I., but we concentrate on the position of the wax in or on the ski base.

If we speak about how wax sticks to sintered UHMWPE ski base types, we need to distinguish between 1. wax penetration into the inside structure in the ski base and 2. wax adhesion to the ski base surface.

Friday, November 21, 2025

Racing Ski Bases: Can Performance Additives Reduce Wax Retention?

Racing Ski Bases: Can Performance Additives Reduce Wax Retention?

The Advantages and Potential Limitations of Racing Ski Base Materials

Racing cross-country skis are normally equipped with high-performance UHMWPE ski bases specifically designed for competitive skiing.

Manufacturers commonly offer several ski base types optimized for different snow conditions, typically cold, wet and universal conditions.

These ski base types differ not only in their surface structure but also in their material composition, including the types and concentrations of additives incorporated into the UHMWPE matrix during manufacturing.

No-Wax Ski Glide Chemistry: How Do Alternative Surface Treatments Work?

No-Wax Ski Glide Chemistry: How Do Alternative Surface Treatments Work?

Why Look Beyond Conventional Ski Waxes?

Most modern fluorine-free ski glide products, including traditional hot waxes, liquid waxes, powders and speeders, still rely on wax-based formulations.

These products may contain different combinations of paraffins, synthetic waxes and functional additives designed to improve glide performance under specific snow conditions.

However, conventional wax-based treatments face one fundamental limitation:

How effectively can the applied material remain attached to the UHMWPE ski base surface during sliding on snow?

Friday, November 14, 2025

REX NF41 Liquid Ski Wax: Application, Adhesion and Wear Resistance

REX NF41 Liquid Ski Wax: Application, Adhesion and Wear Resistance

Why Is REX NF41 So Interesting?

REX NF41 is a fluorine-free liquid ski glide wax designed particularly for demanding snow conditions, including wet, coarse and man-made snow.

According to the manufacturer, NF41 contains an extremely hard UHW (Ultra-Hard Wax) polymer wax blend intended to provide excellent durability even under highly abrasive conditions.

This makes NF41 an interesting product from a material science and ski preparation perspective.

Wednesday, November 12, 2025

SKIGO CM26: Does the Recommended Wax Layering Make Technical Sense?

SKIGO CM26: Does the Recommended Wax Layering Make Technical Sense?

Introduction

SKIGO CM26 is a fluorine-free racing glide treatment developed for exceptionally warm and wet snow conditions.

The manufacturer recommends it for temperatures between +3°C and +15°C, particularly when the snow contains substantial amounts of liquid water.

Under these conditions, glide performance is influenced by several interconnected processes, including water-film formation, capillary effects, friction, contamination and the interaction between the ski base structure and wet snow.

CM26 is an interesting product, but its recommended preparation procedure raises several technical questions.

In particular, why should a treatment designed for very wet snow be applied over multiple layers of conventional ski wax?

And what are the actual functions of these underlying layers?

1. Graphite Wax as the First Layer

Some published preparation instructions recommend beginning with a graphite-based or other hard base wax, followed by scraping and brushing.

A possible explanation is that this initial layer provides a stable foundation for subsequent glide treatments.

However, the physical mechanisms behind such a foundation deserve closer examination.

Graphite and carbon black are different carbon-based additives, and their effects should not be treated as identical.

Graphite has a layered crystalline structure and can exhibit solid-lubricating properties under suitable conditions.

Carbon black consists of fine carbon particles or aggregates. Depending on its concentration and distribution, it may influence mechanical, electrical, thermal and other material properties.

Nevertheless, the presence of either additive does not automatically demonstrate improved glide performance under warm and wet snow conditions.

The critical question is whether a graphite-containing wax provides measurable benefits once it has been covered by additional wax layers and a final racing treatment.

If the graphite wax is scraped and thoroughly brushed, only a limited and non-uniform quantity of material may remain on or within the ski base surface.

It is therefore reasonable to question whether this residual material creates a meaningful separation or stabilizing layer.

A true barrier effect would require evidence that the remaining material substantially changes the interaction between the substrate and the subsequent wax layers.

Without such evidence, the proposed stabilization mechanism remains a hypothesis rather than an established explanation.

2. Yellow Hydrocarbon Wax as the Second Layer

The next recommended step in some published procedures is the application of a yellow hydrocarbon wax suitable for warm conditions.

The detailed instructions currently available recommend scraping and brushing this layer before applying CM26.

This distinction is important.

If the yellow wax were left as a relatively thick, unbrushed deposit, it could fill or partly obstruct the stone-ground structure.

A thick underlying wax layer could also influence the distribution and mechanical behavior of the subsequently applied CM26 treatment.

However, scraping and brushing significantly change the situation.

They remove much of the excess wax, expose more of the original surface geometry and reduce the amount of material available for direct mixing with the following treatment.

Even after thorough finishing, some wax may remain in surface irregularities and structure valleys.

The final surface is therefore not necessarily pure UHMWPE, but neither should it be assumed to consist of a thick continuous paraffin layer.

The central question is whether the yellow hydrocarbon wax improves the adhesion, distribution or durability of CM26 compared with direct application to a properly prepared ski base.

This could be investigated experimentally by preparing identical ski bases with and without the intermediate yellow wax layer.

3. Does Layering Improve or Reduce Surface Performance?

Applying several wax layers does not necessarily result in several clearly separated functional films.

During hot application, compatible components can melt, redistribute and potentially mix.

The extent of this interaction depends on the chemical formulations, temperatures, deposited quantities and application procedures.

It is therefore difficult to assume that each wax layer continues to perform a completely independent function.

On the other hand, it would also be premature to conclude that layering inevitably dilutes the final racing treatment or reduces its performance.

A properly prepared underlying wax may influence wetting, spreading, adhesion or the mechanical behavior of the final deposit.

These effects must be evaluated rather than assumed.

An important experimental comparison would involve:

  • CM26 applied directly to a clean, prepared UHMWPE ski base

  • CM26 applied over a scraped and brushed graphite base wax

  • CM26 applied over a scraped and brushed yellow hydrocarbon wax

  • CM26 applied over both recommended underlying wax layers

The resulting glide performance, surface characteristics and durability could then be compared under identical snow conditions.

Such testing would help distinguish between genuine functional benefits and preparation steps retained primarily through established waxing practice.

4. Water Repellency and Wet Snow

Under warm conditions, liquid water plays an increasingly important role in the ski base–snow interface.

However, the relationship between free water content in snow and the thickness of the water film beneath a sliding ski is not straightforward.

Water distribution depends on snow morphology, contact pressure, speed, temperature, surface roughness and drainage through the snow structure.

A greater quantity of free water may increase the risk of capillary-related resistance, particularly when water bridges develop between contacting surfaces.

But more water does not always imply a uniformly thicker lubricating film.

The surface chemistry and structure of the ski base may influence water distribution, drainage and the formation or disruption of these liquid bridges.

For this reason, a racing treatment intended for wet snow should not be judged solely by its static water contact angle.

Its behavior under dynamic sliding conditions is considerably more complex.

5. Dirt Repellency

Wet spring snow frequently contains dirt, organic particles and other contaminants.

These substances can accumulate on the ski base surface and alter glide performance.

The ability of a racing treatment to resist contamination is therefore potentially important.

However, water repellency and dirt repellency are not identical properties.

A hydrophobic surface does not necessarily resist adhesion of every type of contaminant.

Similarly, the chemical composition and mechanical characteristics of a wax treatment can affect the accumulation and removal of dirt.

The performance of CM26 in contaminated wet snow would therefore be worth examining separately from its performance on clean wet snow.

Testing should distinguish between water-related friction mechanisms, contamination effects and abrasive wear.

6. The Importance of Brushing and Surface Structure

The manufacturer's application instructions involve rubbing a thin layer of CM26 onto the prepared surface, heating it with a waxing iron, allowing a short cooling period, scraping and finishing with brushes.

The specified finishing sequence is horsehair, wire and nylon.

This procedure raises an additional question about the relationship between the deposited racing treatment and the underlying ski base structure.

Brushing removes excess material and can help reopen the functional structure pattern.

However, the amount and distribution of material remaining after finishing depend on the geometry of the surface, the properties of the applied treatment and the brushing process.

Some material may remain within structure valleys while exposed peaks are subjected to more intensive mechanical action.

Consequently, the final functional surface may be substantially different from the surface immediately after ironing.

This matters particularly on wet snow, where structure geometry and liquid-water management are closely interconnected.

The important question is not simply how much CM26 remains on the ski base.

It is where the remaining material is located and how it affects the actual contact between the ski base and snow.

Conclusion

SKIGO CM26 provides an interesting example of a modern fluorine-free racing treatment designed for very warm and wet conditions.

The recommended multilayer preparation approach raises legitimate technical questions about the functions of graphite wax, yellow hydrocarbon wax and the final racing treatment.

However, these questions should be considered carefully.

There is insufficient evidence to conclude that graphite wax necessarily creates an effective separation layer.

Likewise, it cannot be assumed that intermediate hydrocarbon wax layers inevitably reduce the performance of CM26.

The effects depend on the actual formulations, preparation procedures and final surface characteristics.

From a technical perspective, the most interesting question is:

Does the recommended multilayer preparation procedure provide measurable glide advantages compared with applying CM26 directly to a properly prepared UHMWPE ski base?

That question deserves controlled testing under representative warm and wet snow conditions.

Only such testing can establish whether the additional preparation steps offer meaningful functional benefits.

Sunday, November 9, 2025

The Secret of a Reliable Kick – Part 4: Choosing the Right Kick Wax

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SKIING WITH A SMILE · FOUR-PART SERIES
The Secret of a Reliable Kick
PART 4 OF 4

The Secret of a Reliable Kick – Part 4: Choosing the Right Kick Wax

In the previous three parts, we discussed ski stiffness and geometry, ski base properties and the correct kick zone.

Now we finally arrive at the topic most recreational skiers consider responsible for absolutely everything.

Kick wax.

When the skis do not grip, it is the wax.

When they do not glide, it is the wax.

When snow starts sticking to the skis, it is definitely the wax.

And when your skiing partner becomes unpleasant, the wax is probably responsible for that as well.

Unfortunately, selecting the correct kick wax is not always easy.

And even the best kick wax cannot correct every mistake we have made before opening the first little tin.

Thursday, November 6, 2025

Why ISANTIN Requires Different Ski Base Structures

Why ISANTIN Requires Different Ski Base Structures

The structure we manufacture is not necessarily the structure that touches the snow

Ski base structures are normally created by stone grinding or manual structuring tools. However, the geometry of the freshly manufactured structure is not necessarily identical to the geometry of the final sliding surface.

Why?

Because the ski base is normally subjected to several additional preparation steps before it comes into contact with snow.

In conventional ski preparation, these steps include cleaning, hot waxing, scraping and brushing. Each of these operations can influence the final surface geometry, particularly at the microscopic level.

This distinction becomes especially interesting when we compare conventional ski waxes with alternative surface treatments such as ISANTIN.

What happens to ski base structures during hot waxing?

The conventional hot-waxing procedure normally consists of several steps:

  1. Wax application: Molten or solid wax is applied to the cleaned ski base surface.

  2. Ironing: The wax is heated and distributed across the surface. Depending on the material, temperature and application conditions, some wax may also be retained within microscopic surface irregularities.

  3. Cooling: The ski base is allowed to cool, typically for approximately 20 minutes, before removing excess wax.

  4. Scraping: Excess wax is removed from the flat areas of the ski base using a sharp plastic scraper. Special scrapers may also be used to clean larger drainage grooves.

  5. Brushing: Remaining wax is removed from the surface structure using suitable brushes, often equipped with fine bronze or steel bristles.

The last two operations are particularly important for understanding how the original structure may be modified.

Can brushes completely remove wax from structure grooves?

Consider a relatively fine stone-ground structure with grooves approximately 0.5 mm wide and 0.05 mm deep.

A typical fine bronze or steel brush may have bristles approximately 0.1 mm in diameter and 25 mm in length, arranged in bundles.

Although individual bristles are considerably thinner than the groove width, this does not automatically mean that they can reach every part of the groove and remove all retained wax.

Bristle flexibility, bundle geometry, brushing pressure, groove shape and the mechanical properties of the wax all influence the cleaning process.

Consequently, some wax may remain inside the grooves, particularly in their deeper regions or near the transitions between groove walls and bottoms.

Wax remaining in these locations can change the effective geometry of the structure.

The grooves may become shallower, while sharp transitions and edges may become more rounded.

The magnitude of these changes depends on the particular structure, wax and preparation procedure. It cannot be determined reliably from bristle diameter alone.

Nevertheless, the underlying principle is important:

The structure produced by the grinding stone and the structure eventually interacting with snow may be geometrically different.

What makes ISANTIN different?

Unlike conventional hot waxes, ISANTIN is designed to create an extremely thin surface coating rather than a comparatively thick layer of wax that must subsequently be scraped and brushed away.

The reported thickness of the ISANTIN coating is approximately 1–2 micrometres.

If such a thin coating is applied uniformly, it can follow the original structure relief closely without substantially filling the grooves.

This means that the geometry produced during stone grinding may be preserved much more faithfully after the final surface preparation.

In contrast, conventional waxing may modify the original groove geometry through wax retention, incomplete removal and smoothing of microscopic surface features.

The difference is particularly relevant for very fine structures, where even small changes in groove depth, edge shape or local surface curvature may influence the contact between ski and snow.

Why are conventional structures not necessarily optimal for ISANTIN?

Most conventional ski base structures have been developed, tested and refined using waxed skis.

Their successful performance therefore reflects not only the geometry produced by stone grinding but also the subsequent preparation of the sliding surface.

In other words, the effective structure may be the result of two processes:

Stone grinding + surface preparation = final functional structure.

When we replace conventional wax treatment with ISANTIN, the second part of this process changes.

A structure that performs very well after conventional waxing may behave differently when its original geometric features remain largely unchanged.

For example, grooves that become slightly shallower and more rounded after waxing may remain deeper or retain sharper transitions when treated with ISANTIN.

Such differences can influence the distribution of microscopic contact points, local contact pressures, water transport and frictional behaviour.

However, it does not automatically follow that shallower or more rounded structures will always perform better. The optimal geometry depends on snow conditions, ski loading, sliding speed and the properties of the final surface.

Developing structures specifically for ISANTIN

If conventional waxing modifies the original structure while ISANTIN largely preserves it, simply transferring existing stone-grinding patterns from waxed skis to ISANTIN-treated skis may not produce the same functional surface.

One possible approach is therefore to develop stone-ground structures with shallower grooves, smoother transitions or more rounded peaks from the beginning.

The objective would not be to reproduce the original manufacturing parameters used for conventional waxed skis.

Instead, it would be to reproduce — or improve upon — the functional geometry of the final sliding surface.

This requires testing different structure geometries under comparable snow conditions, with particular attention to how they behave after the respective surface treatments.

Conclusion

The development of ski base structures should not be separated from the way the sliding surface is prepared.

Conventional waxes and ISANTIN may produce substantially different final surface geometries, even when applied to identical stone-ground structures.

If ISANTIN preserves the original structure more faithfully than conventional waxing, existing structure patterns may need to be reconsidered and potentially redesigned.

The objective is not to manufacture an identical structure. The objective is to achieve the optimal functional surface at the moment the ski interacts with snow.