Wax history in the ski base

We know that the very surface of the UHMWPE ski base is created by crystalline, amorphous and transition regions. In crystalline regions no wax can penetrate, transition regions are insignificant with respect to the area, the only ski base fractions where wax can penetrate are amorphous regions.

Amorphous regions consist of disordered structure of PE molecular chains with free cavities which size is in the order of tens of nanometres. In these free cavities there is enough space for wax molecules to get in and get stuck after hot wax application.

If ski base is ironed by temperatures close or above the melting point of UHMWPE which is ca. 140 degrees C the molecular chains of UHMWPE become more flexible and the free spaces between the chains are more easily to be accessed by wax molecules. After the ski base has cooled down again, the molecular chains “freeze” again and wax molecules remain trapped in the nano-cavities.

After skiing wax removers and cleaning brushes are used. Current wax removers evaporate very slowly which means their molecules are larger and heavier than those which were used in the past. They can access the cavities and dissolve the wax, however, they cannot remove the mixture out of the cavities.

Brushes are too coarse to reach the cavities. Some amount of wax - dissolved by removers - will remain in the cavities. After wax removers evaporate, solid wax remains in the cavities. This wax will stay here, until new wax is applied and mixed with the wax history in the ski base.

What are the main weaknesses of waxes? Part no. I - wax bonding to ski base

Ski waxes are for sure the most popular and most common agents to optimize gliding features for particular snow and weather conditions.

For each snow condition and for any temperature range there will be many different waxing options to be used.

What are - however - the main weaknesses of waxes especially in competition ski service?

The main weakness of ski waxes is the way how they connect with ski base.

Even if this statement sounds very theoretically, the consequences are practical and enormous.

Ski base consists of PE molecular chains enriched with different additives in NANO level. PE molecular chains create on the ski base surface a fiber-like structure with many small cavities and free spaces. If we consider that the normal length of NANO-fibers on the ski base surface is amounting to ca. 150 to 350 nanometers, the size of cavities can be estimated in the range of a few tens of nanometers. This is enough free space to accommodate wax molecules, especially if they are highly-mobile due to liquid state by ironing.

Fiber-like structure on the ski base surface and wax molecules accommodated in the free cavities inside the fiber-like structure create a new gliding surface on the top of the ski base which is a mixture of the fiber-like structure and wax molecules.

Already this new gliding surface is more a mosaic consisting of different PE-stones, wax-stones and additive-stones. Imagine what will happen if a second / third / forth etc. wax layer is ironed on the mosaic-like gliding surface... The diversity and variability of the gliding mosaic will be increased dramatically.

After wax application - especially if more wax layers are applied - a unique and original surface is created on the top of ski base. This gliding mosaic-like surface is so unique that it cannot be repeated twice. Most probably on each ski of one ski pair a different mosaic-like gliding surface is created. This is very probably the reason why competition ski service is more magic and spells than science! Results can be hardly repeated!