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úterý 9. prosince 2025

Technical snow and its specific features

 Technical snow. We have already touched on this topic several times. We have already mentioned several times that technical or artificial snow, in short, so-called man-made snow, is not actually real snow. Today we will take a closer look at the specifics and unique properties of this human creation.

 

Artificial snow is produced by using a pressure pump to drive a stream of water to a sprayer, where it is broken into small water droplets of approximately 0.1 mm in size. The droplets of the broken water must not be much larger or much smaller than 0.1 mm. Larger droplets risk not freezing sufficiently, while smaller droplets risk evaporating after contact with cold air or being blown away by the wind outside the snow-covered area.

 

As soon as a droplet of sprayed water hits cold air, the temperature of which should not be higher than about -2.5 degrees C when using chemically untreated water, a kind of ice shell or ice coating first forms on the surface of the water droplet, which seals the rest of the liquid water inside. As soon as this ice shell starts to fall towards the ground, the liquid enclosed inside has approximately 1 second to freeze due to the cold air.

 

If this does not happen, it is necessary to let the artificial snow "ripen" or "freeze out" in piles on the ground, where the freezing out already occurs much more slowly and due to the insulating properties of the snow and the increasing temperatures towards the ground, part of the internal water can remain in a liquid, i.e. unfrozen, state.

 

It is this possible proportion of liquid water inside the ice grains that causes artificial snow to often be wetter or more humid than natural snow under comparable conditions.

 

The relatively small size of the so-called seed droplets of technical snow (the optimal size is about 0.1 mm) is the reason for the second characteristic property of technical snow, which is its high density and bulk density. Small droplets of dispersed water form small ice grains with an average size of 0.1 to 0.8 mm, which are also very round or rounded. These small round grains fit tightly together and leave almost no space for air between them, which greatly complicates the process of snow freezing after it hits the ground, where the access of cold ambient air ensures the complete freezing of the ice grain.

 

The last important characteristic of artificial snow is the round or spherical shape of the small grains. This third – characteristic – characteristic of artificial snow, which so significantly distinguishes it from natural snow, is caused by the opposite direction of freezing of artificial and natural snow. While natural snow grows from the core towards the surface (air moisture condenses on the germ of dirt or dust somewhere high in the clouds), artificial snow freezes from the surface to the core (when a water droplet comes into contact with cold air, a kind of ice shell is first formed, which encloses the remaining still liquid water, which then – during a short flight towards the ground – must freeze to the center or core of the grain, if this does not happen, there is a real risk that the center of the ice crystal will remain filled with liquid water).

 

Repetition is the mother of wisdom. Let us therefore repeat the basic characteristic properties of artificial snow. Artificial snow is made up of small ice grains with an average size of 0.1 to 0.8 mm. Ice grains are primarily round or rounded, without sharp edges or facets. Technical snow therefore has a high density and bulk density (shortly after production it reaches a weight of about 500 kg/m3). If technical snow is produced at higher temperatures or the broken droplets have a very short flight path in cold air before hitting the ground, it tends to be significantly wetter or moister than natural snow under similar conditions, which is caused by the liquid or unfrozen center of the ice crystals.

 

The above specification suggests that man-made snow should cause a relatively low level of abrasion or mechanical stress on the ski base. The grains are round, moist, small, without sharp edges and facets, higher humidity blocks electrostatic charge... But in fact, the opposite is true. Anyone who has even the slightest experience with servicing skis, especially cross-country skis, knows that artificial snow is enormously aggressive and abrasive and causes enormously rapid wear or even "abrasions" of even the most tenacious waxes. In other words: technical snow is much more abrasive than practically any natural snow, including aggressive and abrasive firns or angular-grained snows deep below freezing point...

 

But how can we explain this? Where does this high level of abrasion and aggressiveness come from, when technical snow should be anything other than aggressive and abrasive due to its shape, humidity and details.

 

The explanation is very simple and at the same time deeply hidden. As we mentioned above, technical snow freezes from the surface to the center. A kind of shell or ice shell first forms on the surface of the water droplet, inside which the remaining part of the liquid water remains closed. This liquid water then freezes from the surface to the center. We all know what happens if we forget a bottle of beer or wine in the freezer, which we put there for the purpose of rapid cooling and which we eventually forgot about. Yes, that's right. The beer or wine tears the packaging, usually a glass bottle. Why, liquids increase their volume when changing from liquid to solid. The force that acts on a glass beer bottle is so great that the bottle eventually breaks.

 

However, when the ice droplets of artificial snow gradually freeze, the shell or ice cover does not burst, and all the energy of the gradual increase in volume, which must fit into the same space, is reflected in the "densification" or "compaction" of the locked water in the ice grain. Yes, the molecular lattice of the frozen water changes, which is then much stronger, denser and much less subject to temperature fluctuations and melting processes.

 

Yes, that's right, the ice grains of artificial snow are ice grains of compacted water, which are enormously strong, enormously hard, enormously stable, and therefore enormously aggressive and abrasive in relation to other materials, such as ski bases. The ice grains of compacted water are also much less subject to temperature influences and melting processes, which is why technical snow can withstand even relatively high temperatures above freezing, where natural snow would have melted completely long ago.

 

As we know, a significant part of the World Cup competitions in all possible skiing disciplines are already taking place mainly or primarily on artificial or technical snow. With regard to the progressing climate changes and the retreat of the natural snow line to ever higher positions, it can be assumed that skiing on technical snow, and not only on the summit, will become an increasingly frequent and common phenomenon.

 

However, skiing on artificial snow places significantly higher demands on the chemical, but especially mechanical properties of the ski base than skiing on natural snow. In terms of the chemical properties of the base, this is mainly hydrophobicity and dirt-repellency (as we have repeatedly mentioned above, technical snow is much wetter and at the same time much dirtier), in terms of mechanical properties, this is mainly hardness, toughness and abrasion resistance (as we know, technical snow is very aggressive and abrasive and its hardness often exceeds the own hardness of the base, which is manifested by the so-called effect of plowing the base with ice crystals).

 

It is a big question whether standard hydrocarbon waxes, even supplemented with various additives, are and will be able to meet these increasing demands for hydrophobicity, dirt-repellency, but above all hardness, toughness and abrasion resistance. Perhaps the time and space have come to completely abandon wax technology, or at least supplement it with new, more promising and effective alternatives...

pátek 14. listopadu 2025

How to use REX NF 41 liquid glider - comments...

Rex recommends to use the NF41 liquid glider as special glider for men-made snow. As we know, men-made snow is very abrasive in wet and extremely abrasive in cold conditions.

In other words: the main parameters which decide about the quality of the product and gliding features on men-made snow are hardness and wear resistance combined with hydrophobic and dirt-repelling features.

I was quite surprising for me that REX NF 41 works a liquid glider and is applied cold.

Below some comments and ideas related to the product and application method.

NF41 seems to be a very interesting product... it obviously does not rely on mechanical retention inside the micro-structure of the ski base only. Why? First it is applied cold only which means, the nano-structure inside the ski base cannot be reached for mechanical retention, mechanical retention inside the micro-structure cannot be sufficent for men-made snow which is extremely abrasive. Second the preparation steps before application do not include brushing with fine steel brushes to open the ski base, remove old wax residues and refresh the micro-structure... Conclusion: NF41 needs to be fixed chemically directly to UHMWPE. To achieve reliable chemical bonds the product needs to develop stronger bonds than the normal van der Walschen bonds which are too weak or modify the UHMWPE surface slightly to get inside the polymer without ironing! Both apporaches are very interessting, especially if combined 

😀What seems to be a bit strange is the use of nylon brush for preparation. It could be explained by the fear of the developers of NF41 that the use of a fine steel brush could contaminate the surface with old wax residues which could impact the chemical reactions on the surface negatively. The presence of hard and very hard nano-components in the product is showing the deep understanding of NF41 developers for what really matters when gliding on hard abrasive snow like men made snow below zero. To fix the hard layer on the surface instead inside the surface of the ski base could be also very befefitial... I personally do not like any movements against the gliding direction during the application process and need to check the function and composition of GOLD LIQUID product, but after long time a very interesting product with a very reasonable application method. If it works, it would be a great development step!

úterý 23. září 2025

What are the main weaknesses of waxes? Part no. II – wax softness

Waxes are normally soft, much softer than the material of the ski base. Even if ski wax manufacturers try to mix hard waxes for abrasive and aggressive snow conditions, waxes are normally softer than the ski base itself.

 

If softer waxes are mixed with the ski base material in the top surface of the ski base creating the mixture called gliding surface, the result is always softer surface of the ski base or softening of the ski base surface by adding the wax.

 

The hardest waxes offered currently on the ski wax market like Toko X-Cold Powder / Blue X-Cold, Holmenkol Ultra Base Cold, Swix CHX4 / HSX4 / PS4 (cold powder blue/green series), Maplus Race Base Cold – reach the hardness 40 to 50 shore D which is still below the hardness of the ski base which is normally 65 shore D.

 

If we consider that the wax absorbing capacity in cavities inside molecular structure of a ski base is ca. 5 to 30 % of the thin top layer of the ski base, we can say that on the surface amounting to max. 255 cm2 and min. 38 cm2 of the total 765 cm2 the hardness is reduced by ca. 23 to 38 per cent.

 

If we consider that especially the hardness is the most important factor influencing the gliding qualities or friction especially in cold, hard and abrasive snow conditions, then it could mean that wax application under these conditions is contra-effective.

 

Fortunately for ski wax manufacturers, the question is not as straightforward as it might seem at first glance. It is true that the application of soft waxes reduces the entire hardness at least in the extent where wax molecules are accommodated inside the ski base material. On the other side ski base is protected and intermolecular bonds between ski base surface and snow surface can be blocked thanks to wax application.

 

We need to apply waxes also under cold, hard and abrasive snow conditions to protect the ski base and block intermolecular bonds. At the same time wax application will always decrease the ski base hardness. Especially the hardness is the most important factor influencing the gliding in cold and hard snow conditions.

úterý 2. září 2025

WHY FRESH POWDER SNOW DOES NOT GLIDE AT ALL?

Why skiing on fresh powder snow is so challenging?

Fresh powder snow or freshly fallen snow at temperatures below zero and low relative air humidity is extremely challenging for gliding and low friction coeficients.

Why?

Powder snow is crystalline, in other words: individual snow flakes keep their original sharp shape. If they brake during slope or track preparation by pisten bully new sharp edges, tips and forms arise. 

Powder snow contains a high share of air resulting in surface changes of the snow if skis are gliding over it. Such surface changes lead to brittle deformations of crystalls again.

Result:

Sharp, hard, brittle snow crystalls which brake and do not connect to snow pack. The surface of the snow is extremely fragmented - similar to a stone field resulting in few and very small contact points between snow and ski base surface.

Few and very small contact points between snow and ski base surface lead to high pressure in the contact spots. Small contact points, high pressure, sharp / hard and brittle crystalls create a combination responsible for very high friction between snow and ski base surface.

The lower the temperature, the higher the hardness of snow crystalls. At a certain point (for normal ski base types = HDPE at ca. -10 degrees C, for competition ski base types = UHMWPE at ca. - 15 degrees C) the hardness of sharp crystalls exceeds the hardness of the ski base resulting in ski base plowing effect.

Under such conditions you will not want to ski...

Conclusions:

If fresh powder snow is fallen deep below zero, stay at home instead of skiing! If you need to ski in fresh powder snow on a slope, protect your ski base with a hard and hot applied wax coating. If you are a nordic skier, protect your ski base and try to improve the gliding properties the best possible way otherwise your trip can turn in a nightmare - apply hard protecting wax hot with a hot powder coating and liquid speeder!

pondělí 1. září 2025

WHY MAN-MADE SHOW IS EXTREMELY ABRASIVE?

 Why Man-Made Snow is Extremely Abrasive?

You noticed for sure that the so called man-made snow is much more abrasive than the natural types of snow. Man-made snow is used in alpine resorts (on ski slopes) more often than in nordic areas (XC tracks) but currently it is the most common snow type especially in lower regions.

Especially if the temperature is deep under zero, the man-made snow is so hard and so abrasive that you can have the feeling “it is cutting into the ski base”... And your feeling is almost literally correct.

Man-made snow consists of ice grains which are small, rounded and extremely hard. Thanks to small size or diamter of individual ice grains the man-made snow is also extremely compact and dense - it contains small share of air compared to natural types of snow. Shortly after production man-made snow is moist to wet even if it is freezing.

What’s the reason why man-made snow is so abrasive?

The correct answer is hidden in the hardness. We mentioned that individual ice grains of man-made snow are small, rounded and extremly hard. Especially the extreme hardness of the snow grains connected with the very compact surface of the snow pack are the main reasons why man-made snow is much more abrasive than natural types of snow.

Why are the ice grains of man-made snow so hard?

The extreme hardness of ice grains of man-made snow is caused by freezing direction which is opposite to natural snow types. 

Natural snow types freeze from the center to the edges. Air humidity condenses on a snow flake nucleus (most often a dust or dirt particle) and starts to develop from the center to the edges in various forms and shapes.

In case of man-made snow a small water droplet is flying out of the snow cannon and meets the cold air, at the moment as the water droplet gets in touch with the cold air, a thin ice shell develops on the outside perimeter of the water droplet, while the middle remains filled with water. Ice grains of man-made snow freeze from the outside to the center gradually. Liquid centre is locked in a ice shell.

If water changes from liquid to solid state its volume increases slightly. Water locked in a ice shell cannot increase the volume resulting in the increase of density. Increased density means increased hardness.

Increased density = increased hardness of ice grains of man-made snow is the main reason why man-made snow is so extremely abrasive.